–2–CHASSIS SPECIFICATIONS/ELECTRICAL SPECIFICATIONSSPECItem Standard LimitFront suspensionFront fork travelFork spring free lengthFitting lengthSpring
–3–12 Wire harness13 Front turn signal light lead (right)14 Indicator lead1 Brake hose2 Throttle cables3 Front brake light switch lead4 Right handleba
–4–1 Battery positive lead2 Starter relay3 Starter motor lead4 Ignition coil5 Throttle cable (pull side)6 Throttle cable (return side)7 Throttle cable
–5–C Clamp the wire harness, handle-bar switch lead (right), frontbrake light switch lead, clutchswitch lead, main switch lead,resonator hose and star
–6–CABLE ROUTINGSPECK Push the wire harness in be-tween frame and box.L Place the C.D.I. unit on the at-taching section of the left siderelay.M Route
–7–1 Resonator hose2 Fuel hose3 Rectifier/regulator lead4 Thermo switch lead5 Sidestand switch lead6 Air filter case7 Breather hose8 Battery negative
–8–G Clamp the C.D.I. magneto leadat the frame pipe bend and pointthe surplus part to the inner side,then cut it.H Clamp the sidestand switchlead.I Cl
–9–T Place the speedometer cable inthe inner side.U After tightening screws, insertthe hose in the screw section.V Distortion should be within thisran
–10–13 Rectifier/regulator14 Clamp (rectifier/ regulator lead)15 Handlebar switch lead (left)16 Clutch switch lead17 Clutch cable18 Starter cable19 Ne
–11–E Cover the naked part of rear turnsignal light lead (left) with thehose.F Clamp the wire harness and rearturn signal lead (right).G Pass the rear
–12–CABLE ROUTINGSPECR Route the sidestand switch leadunder the cover connector.S Assemble so that the couplerand the lead are positioned low-er than
–13–1 Turn signal switch2 Dimmer switch3 Horn switch4 Clutch switch5 Front brake switch6 Engine stop switch7 Start switch8 Main switch9 Neutral switch
–14–1 C.D.I magneto3 Rectifier/Regulator4 Battery5 Main fuse11 Main switch16 C.D.I unit21 Meter light24 Hi-beam indicator light29 Tail/Brake light30 D
–15–2. BatteryS Check the condition of the battery.Refer to “CHECKING AND CHARGING THEBATTERY” in chapter 3. (Manual No. :5EK1-AE2)Minimum open-circui
–16–LIGHTING SYSTEMELECTester positive probe !brown/white Tester negative probe !white 12Tester positive probe !brown/white Tester negative probe !blu
–17–FAULTY LIGHTING SYSTEMTRBLSHTGEAS00866TROUBLESHOOTINGFAULTY LIGHTING SYSTEMHEADLIGHT DOES NOT COME ONS Wrong headlight bulbS Too many electrical a
1 C.D.I. magneto2 Neutral switch3 Rectifier/Regulator4 Battery5 Main fuse6 Starter relay7 Starter motor8 Right handlebar switch9 Start switch10 Engine
FOREWORDThis Supplementary Service Manual has been prepared to introduce new service and data for theTW125 2003. For complete service information proc
NOTE:WARNINGCAUTION:EB001000NOTICEThis manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers andtheir qualified mechanic
12576438EAS00007HOW TO USE THIS MANUALThis manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensiveexplanations of a
2113579248623 24222018 191715141311 1210GENINFOSPECENGCARBELECCHASCHKADJTRBLSHTG16EAS00009SYMBOLSThe following symbols are not relevant to everyvehicl
CONTENTSSPECIFICATIONSGENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHASSIS SPECIFICATIONS 1. . . . .
–1–GENERAL SPECIFICATIONS/CHASSIS SPECIFICATIONSSPECSPECIFICATIONSGENERAL SPECIFICATIONSItem Standard LimitModel code 5RS3, 5RS4SSSCHASSIS SPECIFICATI
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