Yamaha CC-90 Bedienungshandbuch

60B70B90BOWNER’S MANUALU.S.A.EditionLIT-18626-04-93 6H3-9-1M hyoshi 4/22/02 3:16 PM Page 1 (2,1)

E1-3EMU00917SAFETY INFORMATION8 Before mounting or operating the out-board motor, read this entire manual.Reading it should give you an u

E5-11107012107013107014EMN50011TREATMENT OF SUBMERGEDMOTORIf the outboard motor is submerged,immediately take it a Yamaha dealer.Otherwise, some corro

EEMP00010Chapter 6INDEXINDEX...6-1123456 6H3-9-1M 6 3/11/02 9:08 PM Page 1

E6-1Engine oil ...1-11Engine stop lanyard switch...2-5Exhaust leakage ...

E6-2Mounting the outboard motor ...3-2Mounting height ...3-3NNeutral interlock trigger ...

EMU01599IMPORTANT WARRANTY INFORMATION FOR U.S.A. ANDCANADAWelcome to the Yamaha Family!Congratulations on the purchase of your new Yamaha marine powe

5. Your warranty applies specifically to repairs made in the country of purchase. If yourU.S.-purchased Yamaha needs warranty service whi

EMU00912*YAMAHA MOTOR CORPORATION, U.S.A.OUTBOARD MOTOR TWO YEAR LIMITED WARRANTYYamaha Motor Corporation, U.S.A. is proud of its heritage and

SPECIFIC PARTS EXCLUDED FROM WARRANTY. Parts replaced due to normal wear or routine maintenance such as oil, spark plugs,shear pins, propeller

CUSTOMER SERVICEIf your machine requires warranty service, you must take it to any authorized Yamaha outboard dealer within the conti

EMU01178IMPORTANT WARRANTY INFORMATIONIF YOU USE YOUR YAMAHA OUTSIDE U.S.A. OR CANADAWelcome to the Yamaha Family!Congratulations on the purchase of y

E1-48 When a swimmer is in the water nearyou shift into neutral and shut off theengine.8 Be informed about boating safety.Additional pub

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Printed in JapanApril 2002-0.6 × 1 !6H3-28199-1M(60FETO, 70BETO, 90AETO)(E)Printed on recycled paperOWN 6H3-9-1M hyoshi 4/22/02 3:16 PM Page 1 (1,1)

E1-5202021q202022q90EMB30010IMPORTANT LABELSWARNING LABELSWARNING Be sure shift control is in neutral before starting engine. (except 2HP) Do no

E1-6EMB40010BASIC BOATING RULES(Rules of the road)Just as there are rules which apply whenyou are driving on streets and high ways,there are waterway

E1-7RULES WHEN ENCOUNTERINGVESSELSThere are three main situations which youmay encounter with other vessels whichcould lead to a collision u

E1-8its course and speed. You must stay outof its way until you are clear of it.Likewise, if another vessel is passing you,you should m

E1-9Remember, markings may vary by geo-graphic location. Always consult localboating authorities before driving yourboat in unfamiliar waters

E1-10EMU00016FUELING INSTRUCTIONSwGASOLINE AND ITS VAPORS ARE HIGH-LY FLAMMABLE AND EXPLOSIVE!8 Do not smoke when refueling, andkeep away from spa

E1-11EMU01804GASOLINEIf knocking or pinging occurs, use a differ-ent brand of gasoline or premium unlead-ed fuel.EMU00027GasoholThere are two types

E1-12EMU01775BATTERY REQUIREMENTcCDo not use a battery that does not meetthe specified capacity. If a battery whichdoes not meet specificati

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E1-13EMU01395PROPELLER SELECTIONThe performance of your outboard motorwill be critically affected by your choice ofpropeller, as an incorrect choice

E1-141 Propeller diameter (in inches)2 Propeller pitch (in inches)3 Type of propeller (propeller mark)Refer to the section “CHECKING PRO-PELLER” for i

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EEMC00010Chapter 2BASIC COMPONENTSMAIN COMPONENTS...2-1OPERATIONS OF CONTROLS AND OTHER FUNCTIONS ...

E2-1EMU01206MAIN COMPONENTSq!0w!3!4ertyuio!2!11 Top cowling2 Top cowling lock lever3 Anti-cavitation plate4 Trim tab (Anode)* 5 Propeller6 Cooling wat

E2-2qwer902051EMC20010OPERATIONS OF CONTROLSANDOTHER FUNCTIONSEMC21012FUEL TANKIf your model was equipped with aportable fuel tank, its func

E2-3701011*wqertyuRNFqwertyuutry701031000323UPDNEMC80612REMOTE CONTROLBoth the shifter and the throttle are actu-ated by the remote control le

E2-4N701033*qwONSTARTOFF701045Neutral throttle leverTo open the throttle without shifting intoeither Forward or Reverse, place theremote contro

E2-5000569qwEMC28210Engine stop lanyard switchThe lock-plate on the end of the lanyardmust be attached to the engine stopswitch for the engin

E2-6UPDN701034*UPDN701035EMU01331Power Trim/Tilt SwitchThe power trim/tilt adjusts the motorangle in relation to the transom. Thepower trim/tilt swit

EThank you for choosing a Yamaha out-board motor. This Owner’s manual con-tains information needed for proper oper-ation, maintenance and care

E2-7EMU01125POWER TRIM/TILT SWITCHThe power trim/tilt adjusts the motorangle in relation to the transom. Thepower trim/tilt switch is located on th

E2-8EMD04011TRIM TABThe trim tab should be adjusted so thatthe steering control can be turned toeither the right or left by applying thesame

E2-9qtwuyer001078001082001049EMU01614DIGITAL TACHOMETERThis gauge contains the tachometer, trimmeter, hour meter, oil level indicator, andthe overhe

E2-10001087EMU01620Hour MeterThis meter shows the number of hoursthe engine has been run. It can be set toshow the total number of hours

E2-11001052qEMU01553Overheat Warning IndicatorIf the engine temperature rises too high,the warning indicator will start to blink.Refer to

E2-12403011*q301041*000945qEMD60010TILT SUPPORT LEVERTo keep the outboard motor in the tilted-up position, lock the tilt support lever toth

E2-13701054605015EMD80010WARNING SYSTEMcCDo not continue to operate the engine ifthe warning device has activated. Consultyour Yamaha dealer

E2-14001054701054213025qEMD84012OIL LEVEL WARNING / OIL FILTER CLOGGING WARNINGThis engine has an oil level warning sys-tem.If oil level falls b

E2-15Oil level warning systemThe various oil-level warning system functions are as follows:Oil level warningindicator (Digitaltachometer)No refilling

EEMF00010Chapter 3OPERATIONINSTALLATION ...3-1Mounting the outboard motor ...3-2FILLING FUEL AND ENGINE

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E3-1EMF10010INSTALLATIONcCIncorrect engine height or obstructions tosmooth water flow (such as the design orcondition of the boat or accessories sucha

E3-2104011qEMU00176MOUNTING THE OUTBOARDMOTORwImproper mounting of the outboardmotor could result in hazardous condi-tions such as poor handling,

E3-3104014wOverpowering a boat may cause severeinstability. Do not install an outboardmotor with more horsepower than themaximum rating on the

E3-4902055EMU01031FILLING FUEL1) Remove the fuel tank cap.2) Fill the fuel tank carefully.3) Close the cap securely after refueling.Wipe up any spille

E3-5EMU01800*FILLING OILThis engine uses the oil injection system,which provides superior lubrication byensuring the proper oil ratio for all operat-

E3-6203016qwEMF40110PRE-OPERATION CHECKSwIf any item in the pre-operation check isnot working properly, have it inspectedand repaired bef

E3-7212011*EngineCheck the engine and engine mounting.Look for loose or damaged fasteners.Check the propeller for damage.cCDo not start the engin

E3-8EMU01776BREAKING IN ENGINEYour new engine requires a period ofbreak-in to allow mating surfaces of mov-ing parts to wear in evenly. Correct break-

E3-9EMU01784Run the engine under load (in gear with apropeller installed) as follows.1) First 10 minutes:Run the engine at the lowest possi-ble-

E3-10304034*902053EMU01147STARTING ENGINEw8 Before starting the engine, make surethat the boat is tightly moored and thatyou can steer clear of a

123456ECONTENTSGENERAL INFORMATIONBASIC COMPONENTSOPERATIONMAINTENANCETROUBLE RECOVERYINDEXREAD THIS OWNER’S MANUAL CAREFULLYBEFORE OPERATING YOUR OUT

E3-11000293EMF65010PROCEDURE FOR REMOTECONTROL MODEL 4) Place the remote control lever in theNeutral position.NOTE:8 The start-in-gear protecti

E3-12EMU00949Electric Start Model7) Turn the main switch to “START”,and hold it for a maximum of 5 sec-onds.8) Immediately after the engine

E3-13309014EMG00210WARMING UP ENGINE1) Before beginning operation, allow theengine to warm up at idling speed for3 minutes. (Failure to do this willsh

E3-14701043NFEMU00261SHIFTINGwBefore shifting, make sure there are noswimmers or obstacles in the water nearyou.cCTo change the shifting posi

E3-15ONSTARTOFF701023304034*902052EMG38010STOPPING ENGINELet it cool off for a few minutes at idle orlow speed first. Stopping the engineimmediately a

E3-16000862qEMU01412TRIMMING OUTBOARDMOTORThe trim angle of the outboard motorhelps determine the position of the bowof the boat in the wate

E3-17UPDN701034UPDNqEMU01401Power Trim/Tilt Modelw8 Be sure all people are clear of the out-board motor when adjusting thetrim/tilt angle,

E3-18105011q105013w105015eBow upWhen the boat is on plane, a bow-up atti-tude result in less drag, greater stabilityand efficiency. This is gene

E3-19000817EMU01200TILTING UP/DOWNIf the engine will be stopped for sometime, or if the boat is moored in shallows,the engine should be tilted

E3-20UPDN701034*UPDN302021*DNUP403011*411014EMU00295PROCEDURE FOR TILTING UPPower tilt / Power trim/tilt model1) Remove the fuel-line connection fromt

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E3-21411021cCBe sure to retract the trim rods complete-ly during mooring. This protects the rodsfrom marine growths and corrosionwhich could damage

EEMK00010Chapter 4MAINTENANCESPECIFICATIONS ...4-1TRANSPORTING AND STORING OUTBOARD MOTOR ...

E4-1EMK10011*SPECIFICATIONSModelUnit 60TRBItem25 (2.5, 18)35 (3.5, 25)8Spark plug N•m (kgf•m, lb•ft)8Propeller nut N•m (kgf•m, lb•ft)DIMENSIONSPERFORM

E4-270TRB 90TRB —713 (28.1)364 (14.3)1,374 (54.1)521 (20.5)104 (229)5,000~6,00051.5 (70) at 5,500 r/min750~8502-stroke, L3849 (51.8)72.0 × 69.5 (2.8 ×

E4-3EMU01369TRANSPORTING ANDSTORING OUTBOARD MOTORwLeaking fuel is a fire hazard. When trans-porting and storing the outboard motor,close the ai

E4-4EMU01796STORING OUTBOARD MOTORWhen storing your Yamaha outboardmotor for prolonged periods of time (2months or longer), several important pro-

E4-5605014EMK22111Flushing Cooling System and FoggingEngineCooling system flushing is essential toprevent the cooling system from cloggingup with sa

E4-6EMK26111Lubrication1) Remove the spark plugs, and spray a10 second spray of “Yamaha Stor-Rite Engine Fogging Oil” into eachcylinder. Grease

E4-7EMK29010Battery CarewBattery electrolyte is poisonous and dan-gerous, causing severe burns, etc. It con-tains sulfuric acid. Avoid contact withski

E4-8EMK32110PERIODIC MAINTENANCEwBe sure to turn off the engine when youperform maintenance unless otherwisespecified. If the owner is not fam

EEMB00010Chapter 1GENERALINFORMATIONIDENTIFICATION NUMBERS RECORD ...1-1Outboard motor serial number.

E4-9NOTE:Cooling water passages;When operating in salt water, turbid or muddy water, the engine should be flushedwith clean water after e

E4-10EMU01202CLEANING AND ADJUSTING SPARKPLUGwWhen removing or installing a spark plug,be careful not to damage the insulator. Adamaged insulator co

E4-11903022qwWhen fitting the plug, always clean thegasket surface and use a new gasket.Wipe off any dirt from the threads andscrew in the

E4-12EMK38010CHECKING FUEL SYSTEMwGasoline (petrol) and its vapors are highlyflammable and explosive. Keep awayfrom sparks, cigarettes, flames or

E4-13207016EMK50011CLEANING FUEL FILTERwGasoline (petrol) is highly flammable, andits vapors are flammable and explosive.8 If you have any question ab

E4-14207013qwer4) Reinstall the filter element in the cup.Make sure the O-ring in position inthe cup. Firmly screw the cup ontothe filter hous

E4-15204015q213013qw213014qw2) Adjust the throttle stop-screw to setthe idling speed to specification (see“SPECIFICATIONS”) by turning thes

E4-16205016qw413011EMU01329REPLACING FUSEIf the fuse has blown on an Electric startmodel, open the fuse holder and replacethe fuse with

E4-17EMU00366GREASINGYamaha marine grease(Water resistant grease)103031* 6H3-9-1M 4 3/11/02 9:05 PM Page 18

E4-18411015411016EML02011CHECKING POWER TRIM AND TILTSYSTEMw8 Never get under the lower unit while itis tilted, even when the tilt-supportlever is lo

EMU00008KEY NUMBERIf a main key switch is equipped with themotor, the key identification number isstamped on your key as shown in theillustratio

E4-19210012602051602054EML08011*CHECKING PROPELLERwYou could be seriously injured if theengine accidentally starts while you arenear the propelle

E4-20602053EMU00397Installing the PropellercC8 Be sure to install the thrust washerbefore installing propeller, otherwise,lower case and propel

E4-21000565wqEMU01460CHANGING GEAR OILw8 Be sure the outboard is securely fas-tened to the transom or a stable stand.You could be severely injured i

E4-220003776030244050125) With the outboard motor in a verticalposition, and using a flexible or pres-surized filling device, inject the gearoil

E4-23EML26010CHECKING BATTERY(for Electric start model)wBattery electrolytic fluid is dangerous; itcontains sulfuric acid and therefore is poi-so

E4-241) Check the electrolyte level at leastonce a month. Fill to the manufactur-er’s recommended level when neces-sary. Top up only with distilled

E4-25EMU01280Disconnecting the BatteryDisconnect the BLACK lead from the NEG-ATIVE (-) terminal first. Then disconnectthe RED lead from the POSIT

E4-26qwe000841EML40010CHECKING BOLTS AND NUTS1) Check that bolts securing the cylinderhead and engine and the nut securingthe flywheel are tightene

E4-27102025cCDo not leave the garden-hose connectorloose on the bottom cowling fitting or letthe hose hang free during normal opera-tion. Wat

EEMN00010Chapter 5TROUBLE RECOVERYTROUBLESHOOTING ...5-1TEMPORARY ACTION INEMERGENCY ...

1-2EqwEMU01385EMISSION CONTROLINFORMATIONEMU01386NORTH AMERICAN MODELSThis engine conforms to U.S.Environmental Protection Agency (EPA)regulatio

E5-1EMU01204¯TROUBLESHOOTINGA problem in the fuel, compression, or ignition systems can cause poor starting, loss ofpower, or other problems. The trou

E5-2C. Engine idlesirregularly or stalls.Trouble Possible Cause Remedy1. Spark plug(s) fouled or incorrecttype.2. Fuel system obstructed.3. Fuel conta

E5-3D. Warning buzzersounds orindicator lamplights.Trouble Possible Cause Remedy1. Cooling system clogged.2. Engine oil level low.3. Heat range of spa

E5-4Trouble Possible Cause Remedy13. Poor connections or damagedignition wiring.14. Failed ignition parts.15. Specified engine oil not used.16. Thermo

E5-5607011411012qEMN20010TEMPORARY ACTION INEMERGENCYEMU01492IMPACT DAMAGEwThe outboard motor can be seriouslydamaged by a collision while operat

E5-6EMN30410STARTER WILL NOT OPERATEIf the starter mechanism does not operate(engine cannot be cranked with thestarter), the engine can be started w

E5-7208022ONSTARTOFF701026208016Procedure1) Remove the top cowling.2) Remove the flywheel cover by remov-ing the bolts.3) Prepare the engine for s

E5-8216012qwEMN32311ENGINE FAILS TO OPERATEIf battery voltage is low or in the unlikelyevent of an ignition system malfunction,the engine spe

E5-9902025N7010141) Adjust the trim angle so that the driveshaft is at right angles to the watersurface or is trimmed in.2) Open the emergency s

E5-10OPENCLOSE2140147) After the engine starts, return theemergency starter valve (if used) to“CLOSE”.NOTE:When the starter mechanism malfunc-tio