Yamaha 2006 Warrior Bedienungshandbuch

5PX-28199-14XV17PCV(C)XV17PCMV(C)OWNER’S MANUALLIT-11626-19-46

SAFETY INFORMATION1-21due to EXCESSIVE SPEED or un-dercornering (insufficient lean an-gle for the speed).• Always obey the speed limit andnever travel

SAFETY INFORMATION1-31LoadingThe total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit.When loading wi

SAFETY INFORMATION1-41tor and may limit control ability,therefore, such accessories arenot recommended.● Use caution when adding electri-cal accessori

SAFETY INFORMATION1-51EAU10381Location of important labels Please read the following important labels carefully before operating this vehicle.U5PX14E0

SAFETY INFORMATION1-6124California only135California onlyU5PX14E0.book Page 6 Tuesday, June 21, 2005 4:04 PM

DESCRIPTION2-12EAU10410Left view1. Engine oil drain bolt (crankcase) (page 6-9)2. Shift pedal (page 3-6)3. Fuel tank cap (page 3-7)4. Helmet holder (p

DESCRIPTION2-22EAU10420Right view1. Rear brake fluid reservoir (page 6-23)2. Battery (page 6-31)3. Engine oil filler cap (page 6-9)4. Air filter eleme

DESCRIPTION2-32EAU10430Controls and instruments1. Clutch lever (page 3-6)2. Left handlebar switches (page 3-5)3. Speedometer (page 3-3)4. Tachometer u

INSTRUMENT AND CONTROL FUNCTIONS3-13EAU10460Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting systems, and isu

INSTRUMENT AND CONTROL FUNCTIONS3-23EAU11003Indicator and warning lights EAU11030Turn signal indicator lights “” and “” The corresponding indicator li

EAU10041U5PX14E0.book Page 1 Tuesday, June 21, 2005 4:04 PM

INSTRUMENT AND CONTROL FUNCTIONS3-33EAU11601Speedometer The speedometer shows the ridingspeed.When the key is turned to “ON”, thespeedometer needle wi

INSTRUMENT AND CONTROL FUNCTIONS3-43CAUTION:ECA11551Do not operate the engine in the ta-chometer red zone. If operated in thered zone, the tachometer

INSTRUMENT AND CONTROL FUNCTIONS3-53If any of those circuits are defective, theengine trouble warning light will comeon and the clock display will ind

INSTRUMENT AND CONTROL FUNCTIONS3-63EAU12500Horn switch “” Press this switch to sound the horn.EAU12660Engine stop switch “ / ” Set this switch to “”

INSTRUMENT AND CONTROL FUNCTIONS3-73EAU12890Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever

INSTRUMENT AND CONTROL FUNCTIONS3-83NOTE:The fuel tank cap cannot be closed un-less the key is in the lock. In addition,the key cannot be removed if t

INSTRUMENT AND CONTROL FUNCTIONS3-93knocking (or pinging) occurs, use agasoline of a different brand or premi-um unleaded fuel. Use of unleaded fuelwi

INSTRUMENT AND CONTROL FUNCTIONS3-103EAU14320Helmet holder The helmet holder is located under therider seat.To secure a helmet to the helmetholder1. R

INSTRUMENT AND CONTROL FUNCTIONS3-113NOTE:Align the appropriate groove on the ad-justing mechanism with the top of thefront fork cap bolt.EAU34061Adju

INSTRUMENT AND CONTROL FUNCTIONS3-123preload. With each complete turnof the adjusting nut, distance A ischanged by 1.5 mm (0.06 in).3. Tighten the loc

INTRODUCTIONEAU10080Congratulations on your purchase of the Yamaha XV17PCV(C)/XV17PCMV(C). This model is the result of Yamaha’s vastexperience in the

INSTRUMENT AND CONTROL FUNCTIONS3-133manufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handl

INSTRUMENT AND CONTROL FUNCTIONS3-143EAU15311Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidestand switch, cl

INSTRUMENT AND CONTROL FUNCTIONS3-153With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Tu

PRE-OPERATION CHECKS4-14EAU15591The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpe

PRE-OPERATION CHECKS4-24EAU15603Pre-operation check list ITEM CHECKS PAGEFuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line f

PRE-OPERATION CHECKS4-34Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free

OPERATION AND IMPORTANT RIDING POINTS5-15EAU15950WARNINGEWA10270● Become thoroughly familiarwith all operating controls andtheir functions before ridi

OPERATION AND IMPORTANT RIDING POINTS5-25CAUTION:ECA11130For maximum engine life, alwayswarm the engine up before startingoff. Never accelerate hard w

OPERATION AND IMPORTANT RIDING POINTS5-354. At the recommended shift pointsshown in the following table, closethe throttle, and at the same time,quick

OPERATION AND IMPORTANT RIDING POINTS5-45CAUTION:ECA10891After 1000 km (600 mi) of operation,the engine oil and transfer case oilmust be changed, and

IMPORTANT MANUAL INFORMATIONEAU10131Particularly important information is distinguished in this manual by the following notations:NOTE:● This manual s

PERIODIC MAINTENANCE AND MINOR REPAIR6-16EAU17231Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation will keep you

PERIODIC MAINTENANCE AND MINOR REPAIR6-26WARNINGEWA10340Modifications not approved byYamaha may cause loss of perfor-mance, excessive emissions, andre

PERIODIC MAINTENANCE AND MINOR REPAIR6-36EAU17600Periodic maintenance chart for the emission control system * Since these items require special tools,

PERIODIC MAINTENANCE AND MINOR REPAIR6-46EAU32183General maintenance and lubrication chart No. ITEM ROUTINEINITIAL ODOMETER READINGS600 mi (1000 km) o

PERIODIC MAINTENANCE AND MINOR REPAIR6-569 *Swingarm pivot bearings• Check bearing assemblies for looseness.• Moderately repack with lithium-soap-base

PERIODIC MAINTENANCE AND MINOR REPAIR6-66* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the servic

PERIODIC MAINTENANCE AND MINOR REPAIR6-76NOTE:From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km)

PERIODIC MAINTENANCE AND MINOR REPAIR6-86EAU19641Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperio

PERIODIC MAINTENANCE AND MINOR REPAIR6-96EAU19681Canister (for California only) This model is equipped with a canisterto prevent the discharging of fu

PERIODIC MAINTENANCE AND MINOR REPAIR6-1065. If the engine oil is at or below theminimum level mark, add sufficientoil of the recommended type toraise

IMPORTANT MANUAL INFORMATIONAND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONSAND CAREFUL MAINTENANCE, ALONG WI

PERIODIC MAINTENANCE AND MINOR REPAIR6-116NOTE:Skip steps 7–9 if the oil filter cartridge isnot being replaced.7. Remove the oil filter cartridge with

PERIODIC MAINTENANCE AND MINOR REPAIR6-12612. Start the engine, rev it severaltimes, and then turn it off.13. Remove the engine oil filler cap,and the

PERIODIC MAINTENANCE AND MINOR REPAIR6-136EAU34103Replacing the air filter elements This model is equipped with two air fil-ter elements, one of which

PERIODIC MAINTENANCE AND MINOR REPAIR6-146CAUTION:ECA11530● Place a towel or cloth under thefuel hose joints when discon-necting hoses A and B to pre-

PERIODIC MAINTENANCE AND MINOR REPAIR6-1568. Install a new air filter element by in-serting it into the air filter case,then installing the screws.CAU

PERIODIC MAINTENANCE AND MINOR REPAIR6-166d. Connect fuel hose A.17. Install the air induction systemcover by installing the bolts.18. Install the rid

PERIODIC MAINTENANCE AND MINOR REPAIR6-176EAU21401Valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or en

PERIODIC MAINTENANCE AND MINOR REPAIR6-186evenly from side to side. Properlyadjust the suspension for your load,and check the condition and pres-sure

PERIODIC MAINTENANCE AND MINOR REPAIR6-196● Always make sure that the valvecaps are securely installed toprevent air pressure leakage.● Use only the t

PERIODIC MAINTENANCE AND MINOR REPAIR6-206EAU22011Accessories and replacement parts WARNINGEWA10621This vehicle is not designed to pull atrailer or to

IMPORTANT MANUAL INFORMATIONEAU10192XV17PCV(C)/XV17PCMV(C)OWNER’S MANUAL©2005 by Yamaha Motor Corporation, U.S.A.1st edition, May 2005All rights reser

PERIODIC MAINTENANCE AND MINOR REPAIR6-216NOTE:If the specified clutch lever free playcould be obtained as described above,tighten the locknut and ski

PERIODIC MAINTENANCE AND MINOR REPAIR6-226WARNINGEWA10630● After adjusting the brake leverfree play, check the free playand make sure that the brake i

PERIODIC MAINTENANCE AND MINOR REPAIR6-236the point that a wear indicator almosttouches the brake disc, have a Yamahadealer replace the brake pads as

PERIODIC MAINTENANCE AND MINOR REPAIR6-246Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low br

PERIODIC MAINTENANCE AND MINOR REPAIR6-256EAU23040Drive belt slack The drive belt slack should be checkedand adjusted at the intervals specifiedin the

PERIODIC MAINTENANCE AND MINOR REPAIR6-2663. To tighten the drive belt, turn theadjusting bolt on each side of theswingarm in direction (a). To loos-e

PERIODIC MAINTENANCE AND MINOR REPAIR6-276EAU23111Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe che

PERIODIC MAINTENANCE AND MINOR REPAIR6-286EAU23140Checking and lubricating the brake and clutch levers Brake leverClutch leverThe operation of the bra

PERIODIC MAINTENANCE AND MINOR REPAIR6-296EAUM1650Lubricating the swingarm pivots The swingarm pivots must be lubricat-ed at the intervals specified i

PERIODIC MAINTENANCE AND MINOR REPAIR6-306CAUTION:ECA10590If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check

TABLE OF CONTENTSSAFETY INFORMATION ...1-1Location of important labels ...1-5DESCRIPTION ...2

PERIODIC MAINTENANCE AND MINOR REPAIR6-316EAU23290Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specif

PERIODIC MAINTENANCE AND MINOR REPAIR6-326battery tends to discharge more quicklyif the vehicle is equipped with optionalelectrical accessories.To sto

PERIODIC MAINTENANCE AND MINOR REPAIR6-336CAUTION:ECA10640Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive da

PERIODIC MAINTENANCE AND MINOR REPAIR6-346EAU23792Replacing the headlight bulb This model is equipped with a quartzbulb headlight. If the headlight bu

PERIODIC MAINTENANCE AND MINOR REPAIR6-3565. Install the headlight bulb cover,and then connect the coupler.6. Install the headlight unit by install-in

PERIODIC MAINTENANCE AND MINOR REPAIR6-3663. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.4. Install the l

PERIODIC MAINTENANCE AND MINOR REPAIR6-376EAU24350Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautio

PERIODIC MAINTENANCE AND MINOR REPAIR6-386EAU25891Troubleshooting chart WARNINGEWA10840Keep away open flames and do not smoke while checking or workin

MOTORCYCLE CARE AND STORAGE7-17EAU26070Care While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more

MOTORCYCLE CARE AND STORAGE7-27After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with c

TABLE OF CONTENTSReplacing a license plate light bulb ...6-36Supporting the motorcycle ...6-37Trouble

MOTORCYCLE CARE AND STORAGE7-37● Never apply oil or wax to thedrive belt.● Never apply oil or wax to anyrubber and plastic parts, buttreat them with a

MOTORCYCLE CARE AND STORAGE7-474. Lubricate all control cables and thepivoting points of all levers andpedals as well as of the side-stand/centerstand

SPECIFICATIONS8-18Dimensions:Overall length:2385 mm (93.9 in)Overall width:935 mm (36.8 in)Overall height:1120 mm (44.1 in)Seat height:730 mm (28.7 in

SPECIFICATIONS8-28Caster angle:29.25 °Trail:130.0 mm (5.12 in)Front tire:Type:TubelessSize:120/70 ZR18M/C (59W)Manufacturer/model:DUNLOP/D220F ST GMan

SPECIFICATIONS8-38Tail/brake light:LEDFront turn signal/position light:12 V, 23 W/8.0 W × 2Rear turn signal light:12 V, 21.0 W × 2License plate light:

CONSUMER INFORMATION9-19EAU26351Identification numbers Record the key identification number,vehicle identification number and mod-el label information

CONSUMER INFORMATION9-29EAU26470Model label The model label is affixed to the frameunder the rider seat. (See page 3-9.)Record the information on this

CONSUMER INFORMATION9-39EAU26550Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury

CONSUMER INFORMATION9-49EAU26560Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or

CONSUMER INFORMATION9-59EAU26632Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be req

1-11SAFETY INFORMATIONEAU10281MOTORCYCLES ARE SINGLETRACK VEHICLES. THEIR SAFE USEAND OPERATION ARE DEPENDENTUPON THE USE OF PROPER RIDINGTECHNIQUES A

CONSUMER INFORMATION9-6936000 mi(55000 km) or54 months40000 mi(61000 km) or60 monthsMaintenanceintervalDate ofserviceMileageServicing dealername and a

CONSUMER INFORMATION9-79EAU26661YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5PX14E0.book Page 7 Tuesday, June 21

CONSUMER INFORMATION9-89U5PX14E0.book Page 8 Tuesday, June 21, 2005 4:04 PM

CONSUMER INFORMATION9-99EAU26750YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Exten

CONSUMER INFORMATION9-109We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll ha

INDEXAAccessories and replacement parts ... 6-20Air filter elements, replacing ... 6-13BBattery ...

INDEXVValve clearance ... 6-17Vehicle identification number... 9-1WWarranty, extended...

PRINTED IN JAPAN2005.07-0.9×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.