Yamaha Tmax XP500Z Spezifikationen

XP500 TMax Technical Orientation Guide1FEATURES AND BENEFITSOffering high levels of performance, comfort and sophistication, the new TMax superscooter

XP500 TMax Technical Orientation Guide10FINAL DRIVEn Newly designed final drive with non-adjustable 2-stage silent chain for an efficient power trans-

XP500 TMax Technical Orientation Guide11n Semi dry sump system for reduced engine sizen Oil tank is incorporated into the left crankcase covern Newly

XP500 TMax Technical Orientation Guide12LUBRICATION SYSTEMLUBRICATION FLOW CHART

XP500 TMax Technical Orientation Guide13LUBRICATION SYSTEM

XP500 TMax Technical Orientation Guide14n Low mounted radiator for design flexibilityn Automatic air bleed for easy maintenanceCOOLING SYSTEM Coolant

XP500 TMax Technical Orientation Guide15n Twin BS30 round slide carburetorsn Automatic choke for easy startingn Throttle Position Sensor to optimize i

XP500 TMax Technical Orientation Guide16n Air filter case position in upper front body cowling for effective use of spacen Air intake system uses nois

XP500 TMax Technical Orientation Guide17n 2 into 1 stainless exhaust pipes and stainless mufflerEXHAUST SYSTEM Muffler Exhaust Pipe EGA connection

XP500 TMax Technical Orientation Guide18FRAMEn Newly designed tubular diamond shape framen Frame uses engine as a stressed member for added rigidity a

XP500 TMax Technical Orientation Guide19FUEL TANKn Steel fuel tank just under rider seatn Fuel lid in rider seat with easy access to fuel capn Fuel ta

XP500 TMax Technical Orientation Guide2ENGINE SYSTEMDisplacing 499 cc, the TMax’s highly-advanced fully automatic twin-cylinder DOHC liquid-cooled4-st

XP500 TMax Technical Orientation Guide20WINDSCREENn Large size windscreen for enhanced weather protectionn Newly designed cowling mounted mirrorsSEATn

XP500 TMax Technical Orientation Guide21STORAGE COMPARTMENTSn Small compartment in the right side front cowling of 1.2 liter for sunglasses, mobile ph

XP500 TMax Technical Orientation Guide22FRONT SUSPENSIONn Motorcycle type front suspension uses upper clamp and 38 mm fork tubes for increased highspe

XP500 TMax Technical Orientation Guide23FRONT WHEEL / TIRE / BRAKEn New 14 x MT 3.50 cast wheeln Front disc brake diameter: 282 mmn Front brake: two p

XP500 TMax Technical Orientation Guide24GENERATORn The generator supplies ample power for electrical accessoriesn Generator capacity: 22A, 14V @ 5000

XP500 TMax Technical Orientation Guide25TAILLIGHT ASSEMBLYn Newly designed dual taillight Tail / brake light : 12V, 21/5W Turn signal light : 12V, 2

XP500 TMax Technical Orientation Guide2612345678910 Digital clock Speedometer with integrated trip/odometer Coolant temperature gauge Fuel gauge

XP500 TMax Technical Orientation Guide27ENGINE OIL LEVEL CHECKStart checking from cold engine condition.n Put the TMax on the main stand on level grou

XP500 TMax Technical Orientation Guide28CARBURETOR ACCESSCarburetor adjustment is easily accessible through the center of the floorboard. The vacuum p

XP500 TMax Technical Orientation Guide29OTHER COMPONENTS LOCATED UNDER REAR COWLn The Main fuse, starter relay, flasher relay, starter cut-off relay,

XP500 TMax Technical Orientation Guide3CYLINDER HEADn 4 valves per cylinder, DOHCn Torsion type auto cam chain tensioner (similar to YZF-R1)n “Shim-un

XP500 TMax Technical Orientation Guide30CHECKING TDC AND CAM TIMING POSITIONn Remove the left and right floorboards as shown earlier.n Remove the valv

XP500 TMax Technical Orientation Guide31Function 3If the igniter detects an electrical problem, the engine oil indicator will flash according to patte

XP500 TMax Technical Orientation Guide32Sheave holder used on secondary sheavePRIMARY SHEAVE REMOVAL AND DISASSEMBLYAfter the V-belt has been removed:

Following special tools are NOT new, but they are used only for ATV.It is possible that motorcycle dealers have do not have the proper tools.

XP500 TMax Technical Orientation Guide33This chapter includes information necessary to perform recommended checks and adjustments. Iffollowed, these p

XP500 TMax Technical Orientation Guide34GENERAL SPECIFICATIONSXP500 – General SpecificationsDimensions:Overall length 2235mmOverall width 775mmOveral

XP500 TMax Technical Orientation Guide35Transmission:Primary reduction system Helical gear/spur gearPrimary reduction ratio 52/32x36/22(2.659)Secondar

XP500 TMax Technical Orientation Guide36Oil level indicator light 12V1.7Wx1High beam indicator light 12V1.7Wx1V-belt replacement indicator light 12V1.

XP500 TMax Technical Orientation Guide37Valve head diameter A exhaust 21.9~22.1mmValve face width B intake 1.14~1.98mmValve face width B exhaust 1.14~

XP500 TMax Technical Orientation Guide38Plating/coating Chrome plated/ferox coating2nd ring:Ring type PlainDimensions (B x T) 0.8x2.5mmEnd gap (instal

XP500 TMax Technical Orientation Guide4CYLINDERn New liquid-cooled cylinder body for low weightn Left side cam chain drive for reduced engine widthn C

XP500 TMax Technical Orientation Guide39Fuel level (using special tool) 29.5~30.5mmMain jet #102.5Main air jet #100Jet needle 4DK4-3/5Needle jet O-0M

XP500 TMax Technical Orientation Guide40Steering:Steering bearing type Angular bearingLock to lock angle (left)((degree)) 38.5ºLock to lock angle (Rig

XP500 TMax Technical Orientation Guide41Disc outside diameter x thickness 282x5mmMax. deflection 0.15mmBrake pad lining thickness-inner 6mm<Limit&g

XP500 TMax Technical Orientation Guide42Withstand voltage 200VBattery:Specific gravity 1.32Electric starting system:System type Constant meshStarter m

XP500 TMax Technical Orientation Guide44WIRING DIAGRAM

XP500 TMax Technical Orientation Guide45WIRING DIAGRAM

XP500 TMax Technical Orientation Guide5CRANKSHAFT / BALANCERn New design crankshaft uses replaceable full circumference plain bearingsn Horizontally o

XP500 TMax Technical Orientation Guide6PISTONn New combustion piston with V-groove between upper and lower compression rings for improvedsealingn Bala

XP500 TMax Technical Orientation Guide7CONNECTING RODn Newly designed connecting rods: 2 for combustion, 1 for balancern New type connecting rod as in

XP500 TMax Technical Orientation Guide8CONTINUOUSLY VARIABLE TRANSMISSIONn Highly efficient V-belt transmission in order to obtain high performancen N

XP500 TMax Technical Orientation Guide9CLUTCHn Wet type multiple plate centrifugal clutch for smooth power transmission and to meet XP’shigher torquen