Yamaha YZF-R6R Bedienungshandbuch

PRINTED IN JAPAN2002.11-7.3×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.5SL-28199-10LIT-11626-16-45YZF-R6R(C)OWNER’S MANUAL

SAFETY INFORMATION1234567891-24. Many accidents involve inexperienced operators. In fact, many operators who have been involved inaccidents do not eve

PERIODIC MAINTENANCE AND MINOR REPAIR6-426EAUM1380Lubricating the swingarm pivot The swingarm pivots must be lubricat-ed at the intervals specified in

PERIODIC MAINTENANCE AND MINOR REPAIR6-436EAU00794Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof th

PERIODIC MAINTENANCE AND MINOR REPAIR6-446EAU01291Battery This motorcycle is equipped with asealed-type (MF) battery, which doesnot require any mainte

PERIODIC MAINTENANCE AND MINOR REPAIR6-456EC000102CAUTION:@ ●Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery da

PERIODIC MAINTENANCE AND MINOR REPAIR6-466EC000103CAUTION:_ Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive

PERIODIC MAINTENANCE AND MINOR REPAIR6-4764. Unhook the headlight bulb holder,and then remove the defectivebulb.EW000119WARNING_ Headlight bulbs get v

PERIODIC MAINTENANCE AND MINOR REPAIR6-4866. Connect the headlight coupler.7. Install the headlight bulb cover byturning it clockwise.8. Install the p

PERIODIC MAINTENANCE AND MINOR REPAIR6-496EAU04574Replacing the license plate light bulb 1. Remove the license plate light unitby removing the screws.

PERIODIC MAINTENANCE AND MINOR REPAIR6-506To service the rear wheelRaise the rear wheel off the ground byusing a motorcycle stand or, if a motor-cycle

PERIODIC MAINTENANCE AND MINOR REPAIR6-5165. Remove the axle bolt, pull thewheel axle out, and then removethe wheel.ECA00046CAUTION:_ Do not apply the

SAFETY INFORMATION1234567891-3Protective apparelThe majority of fatalities from motorcycle accidents are the result of head injuries. The use of a saf

PERIODIC MAINTENANCE AND MINOR REPAIR6-5267. Tighten wheel axle pinch bolt B,and then tighten pinch bolt A to thespecified torque.8. Retighten pinch b

PERIODIC MAINTENANCE AND MINOR REPAIR6-536EAU04947Rear wheel To remove the rear wheel EW000122WARNING_ ●It is advisable to have a Yamahadealer service

PERIODIC MAINTENANCE AND MINOR REPAIR6-5467. While supporting the brake caliperbracket, pull the wheel axle out,and then remove the wheel.ECA00048CAUT

PERIODIC MAINTENANCE AND MINOR REPAIR6-556EAU03087Troubleshooting Although Yamaha motorcycles receivea thorough inspection before shipmentfrom the fac

PERIODIC MAINTENANCE AND MINOR REPAIR6-566EAU02990Troubleshooting charts Starting problems or poor engine performanceEW000125WARNING@ Keep away open f

PERIODIC MAINTENANCE AND MINOR REPAIR6-576Engine overheatingEW000070WARNING@ ●Do not remove the radiator cap when the engine and radiator are hot. Sca

MOTORCYCLE CARE AND STORAGE7Care ... 7-1Storage ...

7-17EAU049587-MOTORCYCLE CARE AND STORAGECare While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it mor

MOTORCYCLE CARE AND STORAGE7-27●Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been inconta

MOTORCYCLE CARE AND STORAGE7-37After cleaning1. Dry the motorcycle with a chamoisor an absorbing cloth.2. Immediately dry the drive chainand lubricate

SAFETY INFORMATION1234567891-4LoadingThe total weight of the operator, passenger, accessories and cargo must not exceed the maximumload limit of YZF-R

MOTORCYCLE CARE AND STORAGE7-47Storage Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a por

MOTORCYCLE CARE AND STORAGE7-576. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.7. Remove the battery and fullycharge

SPECIFICATIONS8Specifications ... 8-1U5SL10.book Page 1 Friday, Nov

8-18EAU010388-SPECIFICATIONSSpecifications CS-01EModel YZF-R6(C)DimensionsOverall length 2,025 mm (79.7 in)Overall width 690 mm (27.2 in)Overall heigh

SPECIFICATIONS8-28Cooling system capacity (total amount)2.15 L (1.89 Imp qt, 2.27 US qt)Air filter Wet elementFuelType PREMIUM UNLEADED GASOLINE ONLYF

SPECIFICATIONS8-38Maximum load*YZF-R6 193 kg (426 lb)YZF-R6C 192 kg (423 lb)Tire air pressure (measured on cold tires)Up to 90 kg (198 lb)*Front 250 k

SPECIFICATIONS8-48BatteryModel GT9B-4Voltage, capacity 12 V, 8 AhHeadlight type Halogen bulbBulb voltage, wattage × quantityHeadlight 12 V, 55 W × 2Ta

CONSUMER INFORMATION9Identification numbers ... 9-1Key identification number ...

9-19EAU010399-CONSUMER INFORMATIONEAU02944Identification numbers Record the key identification number,vehicle identification number and mod-el label i

CONSUMER INFORMATION9-29EAU01804Model label The model label is affixed to the frameunder the rider seat. (See page 3-16 forrider seat removal and inst

SAFETY INFORMATION1234567891-5a. Accessories fitted to the handlebar or the front fork area can create instability due to improperweight distribution

CONSUMER INFORMATION9-39EAU01051Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury

CONSUMER INFORMATION9-49EAU01053Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or

CONSUMER INFORMATION9-59EAU01874Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be

CONSUMER INFORMATION9-6928,000 mi(43,000 km) or42 months32,000 mi(49,000 km) or48 months36,000 mi(55,000 km) or54 months40,000 mi(61,000 km) or60 mont

CONSUMER INFORMATION9-79EAU02918YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY CW-B1EU5SL10.book Page 7 Friday, Nove

CONSUMER INFORMATION9-89CW-B2EU5SL10.book Page 8 Friday, November 1, 2002 4:33 PM

CONSUMER INFORMATION9-99EAU04965YAMAHA EXTENDED SERVICE (Y.E.S.) CW-O1EKeep your Yamaha protected even after your warranty expires with genuine Yamaha

CONSUMER INFORMATION9-109CW-O2EWe urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you

10-INDEXAAccessories and replacement parts ...6-32Air filter element, checking ...6-24Air intake duct ...

INDEXShifting ... 5-3Decelerating... 5-4Shift points ...

SAFETY INFORMATION1234567891-6a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-destrians or children ar

PRINTED IN JAPAN2002.11-7.3×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.5SL-28199-10LIT-11626-16-45YZF-R6R(C)OWNER’S MANUAL

SAFETY INFORMATION1234567891-7EAU02977Location of important labels Please read the following important labels carefully before operating this motorcyc

SAFETY INFORMATION1234567891-8PREMIUM UNLEADED GASOLINE ONLY91 Min. Pump Octane (R+M) 25PW-2415E-101253CAUTIONCleaning with alkaline oraci

SAFETY INFORMATION1234567891-98 California only910California onlyCalifornia onlyU5SL10.book Page 9 Friday, November 1, 2002 4:33 PM

DESCRIPTION2Left view ... 2-1Right view...

2-12EAU000262-DESCRIPTION Left view1. Front fork rebound damping force adjusting screw (page 3-20)2. Front fork spring preload adjusting bolt (page 3-

EAU03438

DESCRIPTION2-22Right view13. Luggage strap holder (page 3-23)14. Helmet holder (page 3-17)15. Main fuse (page 6-45)16. Battery (page 6-44)17. Air filt

DESCRIPTION2-32Controls and instruments1. Clutch lever (page 3-12)2. Left handlebar switches (page 3-10)3. Multi-function display (page 3-6)4. Main sw

INSTRUMENT AND CONTROL FUNCTIONS3Main switch/steering lock ... 3-1Indicator and warnin

3-13EAU000273-INSTRUMENT AND CONTROL FUNCTIONSEAU00029Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting system

INSTRUMENT AND CONTROL FUNCTIONS3-23EW000016WARNING@ Never turn the key to “OFF” or“LOCK” while the motorcycle ismoving, otherwise the electricalsyste

INSTRUMENT AND CONTROL FUNCTIONS3-33EAU04895Oil level warning light “” This warning light comes on when theengine oil level is low.The electrical circ

INSTRUMENT AND CONTROL FUNCTIONS3-43EAU04975Shift timing indicator light This indicator light can be set to comeon and go off at the desired enginespe

INSTRUMENT AND CONTROL FUNCTIONS3-53CB-25ECoolant temperatureDisplay Conditions What to doUnder 103 °F(Under 39 °C) Message “LO” is displayed.OK. Go a

INSTRUMENT AND CONTROL FUNCTIONS3-63EAU05004Multi-function display The multi-function display is equippedwith the following:●a speedometer (which show

INSTRUMENT AND CONTROL FUNCTIONS3-73To reset a tripmeter, select it by push-ing the “SELECT” button, and thenpush the “RESET” button for at leastone s

EAU00002INTRODUCTIONCongratulations on your purchase of the Yamaha YZF-R6(C). This model is theresult of Yamaha’s vast experience in the production of

INSTRUMENT AND CONTROL FUNCTIONS3-832. Shift timing indicator light activity:This function allows you to choosewhether or not the indicator lightshoul

INSTRUMENT AND CONTROL FUNCTIONS3-93To set the shift timing indicator light ac-tivity function1. Push the “RESET” button to selectone of the following

INSTRUMENT AND CONTROL FUNCTIONS3-103To adjust the shift timing indicator lightbrightness1. Push the “RESET” button to selectthe desired indicator lig

INSTRUMENT AND CONTROL FUNCTIONS3-113EAU03889Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “”. To signal a left-handturn, p

INSTRUMENT AND CONTROL FUNCTIONS3-123EAU00152Clutch lever The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the leve

INSTRUMENT AND CONTROL FUNCTIONS3-133EAU00161Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the leve

INSTRUMENT AND CONTROL FUNCTIONS3-143EAU02935Fuel tank cap To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock,

INSTRUMENT AND CONTROL FUNCTIONS3-153EAU03753Fuel Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tu

INSTRUMENT AND CONTROL FUNCTIONS3-163EAU01084Catalytic converter This motorcycle is equipped with a cat-alytic converter in the exhaust cham-ber.EW000

INSTRUMENT AND CONTROL FUNCTIONS3-173Passenger seatTo remove the passenger seat1. Insert the key into the seat lock,and then turn it counterclockwise.

EAU00003IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:The Safety Alert Sym

INSTRUMENT AND CONTROL FUNCTIONS3-183EWA00015WARNING_ Never ride with a helmet attached toa helmet holder, since the helmetmay hit objects, causing lo

INSTRUMENT AND CONTROL FUNCTIONS3-193EAU01862Adjusting the front fork This front fork is equipped with springpreload adjusting bolts, rebound damp-ing

INSTRUMENT AND CONTROL FUNCTIONS3-203Rebound damping forceTo increase the rebound dampingforce and thereby harden the rebounddamping, turn the adjusti

INSTRUMENT AND CONTROL FUNCTIONS3-213EAU04496Adjusting the shock absorber assembly This shock absorber assembly isequipped with a spring preload adjus

INSTRUMENT AND CONTROL FUNCTIONS3-223Rebound damping forceTo increase the rebound dampingforce and thereby harden the rebounddamping, turn the adjusti

INSTRUMENT AND CONTROL FUNCTIONS3-233EAU00315WARNING@ This shock absorber contains high-ly pressurized nitrogen gas. Forproper handling, read and unde

INSTRUMENT AND CONTROL FUNCTIONS3-243EW000044WARNING@ The motorcycle must not be riddenwith the sidestand down, or if thesidestand cannot be properlym

INSTRUMENT AND CONTROL FUNCTIONS3-253CD-01EWith the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “”

PRE-OPERATION CHECKS4Pre-operation check list ... 4-1U5SL10.book Page 1 Friday, No

4-14EAU011144-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unex

IMPORTANT MANUAL INFORMATIONEW000000WARNING_ PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGTIPS” BOOKLET CAREFULLY AND COMPLETELY BE

PRE-OPERATION CHECKS4-24Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free

PRE-OPERATION CHECKS4-34NOTE:@ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a verys

OPERATION AND IMPORTANT RIDING POINTS5Starting the engine ... 5-1Shifting ...

5-15EAU003725-OPERATION AND IMPORTANT RIDING POINTSEAU00373WARNING@ ●Become thoroughly familiarwith all operating controls andtheir functions before r

OPERATION AND IMPORTANT RIDING POINTS5-25ECA00152CAUTION:_ The following warning lights and in-dicator light should come on for afew seconds, then go

OPERATION AND IMPORTANT RIDING POINTS5-35EAU00423Shifting Shifting gears lets you control theamount of engine power available forstarting off, acceler

OPERATION AND IMPORTANT RIDING POINTS5-45EAU00427To decelerate 1. Apply both the front and the rearbrakes to slow the motorcycle.2. Shift the transmis

OPERATION AND IMPORTANT RIDING POINTS5-55EAU03749*0–1,000 km (0–600 mi)Avoid prolonged operation above7,000 r/min.1,000–1,600 km (600–1,000 mi)Avoid p

6PERIODIC MAINTENANCE AND MINOR REPAIRPeriodic maintenance ...6-1Owner’s tool kit ...

6-16EAU004626-PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790Safety is an obligation of the owner.Periodic inspection, adjustment and lu-brication will

IMPORTANT MANUAL INFORMATIONAFFIX DEALERLABEL HEREEAU04247YZF-R6R(C)OWNER’S MANUAL©2002 by Yamaha Motor Corporation, U.S.A.1st edition, October 2002Al

PERIODIC MAINTENANCE AND MINOR REPAIR6-26NOTE:_ If you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform

PERIODIC MAINTENANCE AND MINOR REPAIR6-36EAU00471Periodic maintenance chart for the emission control system No. ITEM ROUTINEINITIAL ODOMETER READINGS6

PERIODIC MAINTENANCE AND MINOR REPAIR6-468*Air induction system• Check the air cut-off valve, reed valve, and hose for damage.• Replace any damaged pa

PERIODIC MAINTENANCE AND MINOR REPAIR6-56EAU00472General maintenance and lubrication chart No. ITEM ROUTINEINITIAL ODOMETER READINGS600 mi(1,000 km)or

PERIODIC MAINTENANCE AND MINOR REPAIR6-669*Rear suspension link pivots• Check operation.• Correct if necessary.√√10*Shock absorber assembly• Check ope

PERIODIC MAINTENANCE AND MINOR REPAIR6-7619*Chassis fasteners• Check all chassis fitting and fasteners.• Correct if necessary.√√√√√20*Brake hoses• Che

PERIODIC MAINTENANCE AND MINOR REPAIR6-86EAU03907NOTE:_ From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000

PERIODIC MAINTENANCE AND MINOR REPAIR6-96EAU01139Removing and installing cowlings and panels The cowlings and panels shown aboveneed to be removed to

PERIODIC MAINTENANCE AND MINOR REPAIR6-1061. Bolt (× 8)2. Cowling ARight side1. Bolt (× 8)2. Cowling BLeft side1. Cowling A2. Cowling BU5SL10.book Pa

PERIODIC MAINTENANCE AND MINOR REPAIR6-116To install the cowling1. Fit the slots and projections at therear bottom of each cowling to-gether, and then

TABLE OF CONTENTS1 SAFETY INFORMATION12 DESCRIPTION23 INSTRUMENT AND CONTROL FUNCTIONS34 PRE-OPERATION CHECKS45 OPERATION AND IMPORTANT RIDING POINTS5

PERIODIC MAINTENANCE AND MINOR REPAIR6-126To install the panel1. Fit the tabs on the panel into theslots and slide it backward.2. Install the bolts.EA

PERIODIC MAINTENANCE AND MINOR REPAIR6-136Before installing a spark plug, the sparkplug gap should be measured with awire thickness gauge and, if nece

PERIODIC MAINTENANCE AND MINOR REPAIR6-146●Check each hose connection.●Check each hose and canister forcracks or damage. Replace ifdamaged.●Make sure

PERIODIC MAINTENANCE AND MINOR REPAIR6-1565. If the engine oil is at or below theminimum level mark, remove theoil filler cap, and then add suffi-cien

PERIODIC MAINTENANCE AND MINOR REPAIR6-1664. Remove the coolant reservoir cov-er by removing the bolts.5. Remove cowling B. (See page 6-9for cowling r

PERIODIC MAINTENANCE AND MINOR REPAIR6-1768. Install the new oil filter cartridgewith an oil filter wrench, and thentighten it to the specified torque

PERIODIC MAINTENANCE AND MINOR REPAIR6-186EC000067CAUTION:_ If the oil level warning light flickersor remains on, immediately turn theengine off and h

PERIODIC MAINTENANCE AND MINOR REPAIR6-1963. If the coolant is at or below theminimum level mark, remove thecoolant reservoir cover by remov-ing the b

PERIODIC MAINTENANCE AND MINOR REPAIR6-206EW000067WARNING_ Never attempt to remove the radia-tor cap when the engine is hot. _4. Install the reservoir

PERIODIC MAINTENANCE AND MINOR REPAIR6-2165. Remove the radiator cap.EW000067WARNING_ Never attempt to remove the radia-tor cap when the engine is hot

SAFETY INFORMATION1Safe riding ... 1-1Protective apparel ...

PERIODIC MAINTENANCE AND MINOR REPAIR6-22610. Pull the fuel hoses upward to re-move them from the guide.11. Remove the coolant reservoir byremoving th

PERIODIC MAINTENANCE AND MINOR REPAIR6-23619. Insert the fuel hoses into the guideand place them in their original po-sition.20. Install cowling B.21.

PERIODIC MAINTENANCE AND MINOR REPAIR6-24622. Install the radiator cap, start theengine, let it idle for several min-utes, and then turn it off.23. Re

PERIODIC MAINTENANCE AND MINOR REPAIR6-2563. Disconnect the fuel tank breatherhose and fuel tank overflow hosefrom the fuel tank.NOTE:_ Before disconn

PERIODIC MAINTENANCE AND MINOR REPAIR6-2666. Pull the air filter element out.7. Check the condition of the air filterelement and replace it if it is d

PERIODIC MAINTENANCE AND MINOR REPAIR6-27611. Place the fuel tank in the originalposition, and then install the bolts.EWA00071WARNING_ ●Before placing

PERIODIC MAINTENANCE AND MINOR REPAIR6-286EAU00635Adjusting the throttle cable free play The throttle cable free play shouldmeasure 6–8 mm (0.2–0.3 in

PERIODIC MAINTENANCE AND MINOR REPAIR6-296EAU03581Tires To maximize the performance, durabil-ity, and safe operation of your motor-cycle, note the fol

PERIODIC MAINTENANCE AND MINOR REPAIR6-306Tire inspectionAlways check the tires before operatingthe motorcycle. If a tire tread showscrosswise lines (

PERIODIC MAINTENANCE AND MINOR REPAIR6-316EW000080WARNING_ ●The front and rear tires shouldbe of the same make and de-sign, otherwise the handlingchar

1234567891-1EAU041931-SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION AREDEPENDENT UPON THE USE OF PROPER RIDIN

PERIODIC MAINTENANCE AND MINOR REPAIR6-326EAU03773Cast wheels To maximize the performance, durabil-ity, and safe operation of your motor-cycle, note t

PERIODIC MAINTENANCE AND MINOR REPAIR6-336EAU01356Adjusting the clutch lever free play The clutch lever free play should mea-sure 10–15 mm (0.4–0.6 in

PERIODIC MAINTENANCE AND MINOR REPAIR6-346EAU01357Adjusting the brake pedal position The top of the brake pedal should bepositioned approximately 7–11

PERIODIC MAINTENANCE AND MINOR REPAIR6-356EAU00721Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the

PERIODIC MAINTENANCE AND MINOR REPAIR6-366EAU04856Checking the brake fluid level Insufficient brake fluid may allow air toenter the brake system, poss

PERIODIC MAINTENANCE AND MINOR REPAIR6-376EAU03976Changing the brake fluid Have a Yamaha dealer change thebrake fluid at the intervals specified inthe

PERIODIC MAINTENANCE AND MINOR REPAIR6-386EAU03608To adjust the drive chain slack 1. Loosen the axle nut and the lock-nut on each side of the swingarm

PERIODIC MAINTENANCE AND MINOR REPAIR6-396EAU03006Lubricating the drive chain The drive chain must be cleaned andlubricated at the intervals specified

PERIODIC MAINTENANCE AND MINOR REPAIR6-406EAU04034Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe che

PERIODIC MAINTENANCE AND MINOR REPAIR6-416EAU03370Checking and lubricating the brake and shift pedals The operation of the brake and shiftpedals shoul