ASSEMBLY MANUAL14B-28107-10LIT-11666-22-78 YZFR1Y(C)
-7-CABLE ROUTINGProper cable and lead routing are essential to insure safe ve-hicle operation.1. Clutch cable2. Front brake hose3. Throttle cables4. P
-8-ADJUSTMENTS AND PREDELIVERY SERVICEPerform the predelivery service in the order indicated by the letters. Always follow the order as shown.LDMMMABB
-9-A. CHECKING AND CHARGING THE BATTERYThe battery used in this vehicle is a VRLA (Valve Regulated Lead Acid) battery, it has been pre-filled with ele
-10-• Adding water instead of coolant low-ers the antifreeze content of the cool-ant. If water is used instead of coolant, check and correct the anti-
-11-2. Adjust:• rear brake light operation timinga. Hold the main body (1) of the rear brake light switch so that it does not ro-tate and turn the adj
-12-2. Adjust:• clutch cable free playa. Turn the adjusting bolt (1) in direction (b) or (c) until the specified clutch cable free play is obtained.L.
-13-Compression dampingNever go beyond the maximum or mini-mum adjustment positions.1. Adjust:• high compression dampinga. Turn the adjusting bolt (1)
-14-APPENDICESSERVICE DATAEngine idling speed:1,150–1,250 r/minSpark plug:Type (manufacturer)LMAR9E-J (NGK)Gap0.6–0.7 mm (0.024–0.028 in)Fuel:Recommen
-15-TIGHTENING TORQUEItem Thread sizeTightening torqueNm m•kgf ft•lbfEngine:Spark plug M10 13 1.3 9.4Engine oil drain bolt M14 43 4.3 31Chassis:Engine
-16-Lower ring nut1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m•kgf, 37 ft•lbf) with a torque wrench, then loosen the lower ring
FOREWORDThis Assembly Manual contains the infor-mation required for the correct assembly of this Yamaha vehicle prior to delivery to the customer. Sin
YAMAHA MOTOR CO., LTD.2500 SHINGAI IWATA SHIZUOKA JAPANPRINTED IN U.S.A.
PREPARATIONTo assemble the vehicle correctly, supplies (e.g., oils, greases, and shop rags) and sufficient working space are required.WorkshopThe work
-1-UNPACKING1. Remove the frame cover (1).To remove the frame cover, cut the plastic bands around the cover using a cutter or scissors.2. Remove the b
-2-PARTS LOCATION1. Carton box2. Plastic bag
-3-Carton box1. Windshield2. Rear view mirrors3. Owner's manual4. Plastic bag5. Dampers (rear view mirror)6. Cap nuts (rear view mirror) [d = 6 (
-4-SETUP PROCEDURESPerform the setup procedures in the order indicated by the numbers. Always follow the order as shown.15432
-5-1. HANDLEBARA: Tighten the steering stem nut to specification.B: Tighten the bolts to specification.C: Tighten the bolts to specification.Proper ca
-6-4. REAR VIEW MIRRORSA: Be sure to install the dampers between the rear view mirror bracket and the windshield.B: Install the mirror bases on both s
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