Yamaha YFZ450V Bedienungshandbuch

OWNER’S MANUALREAD THIS MANUAL CAREFULLY!It contains important safety information.wLIT-11626-19-32 5TG-28199-12This ATV should not be ridden by anyone

1-1EBU04640LOCATION OF THE WARNING AND SPECIFICATION LABELS 5TG-9-12-1 4/30/05 11:15 AM Page 1-1

7-33Shift your weight to the uphill side of theATV. 5TG-9-12-2 5/12/05 4:05 PM Page 7-33

7-34CROSSING THROUGH SHALLOW WATERThe ATV can be used to cross slow moving,shallow water of up to a maximum of 35 cm (14inches) in depth. Before enter

7-35Test your brakes after leaving the water. Do notcontinue to ride your ATV without verifying thatyou have regained proper braking ability.cCAfter r

7-36RIDING OVER ROUGH TERRAINRiding over rough terrain should be done withcaution. Look out for obstacles which couldcause damage to the ATV or could

7-38SLIDING AND SKIDDINGCare should be used when riding on loose orslippery surfaces since the ATV may slide. Ifunexpected and uncorrected, sliding co

7-39With practice, over a period of time, skill at con-trolled sliding can be developed. The terrainshould be chosen carefully before attemptingsuch m

7-40WHAT TO DO IF ...This section is designed to be a reference guideonly. Be sure to read each section on ridingtechniques completely.WHAT TO DO ...8

7-418 If your ATV is traversing a sloping surface:Be sure to ride with your weight positionedtowards the uphill side of the ATV to maintainproper bala

8-1EBU05150PERIODIC MAINTENANCE ANDADJUSTMENTPeriodic inspection, adjustment and lubricationwill keep your machine in the safest and mostefficient con

8-2The service information included in this manualis intended to provide you, the owner, with thenecessary information for completing your ownpreventi

Read and understand all of the labels on yourmachine. They contain important information forsafe and proper operation of your ATV.Never remove any lab

8-3INITIAL EVERYmonth 1 3 6 6 12ITEM ROUTINEWhicheverkm 320 1300 2500 2500 5000comes first(mi) (200) (800) (1600) (1600) (3200)hours 20 80 160 160 320

EBU15720General maintenance and lubrication chart8-4INITIAL EVERYmonth 1 3 6 6 12ITEM ROUTINEWhicheverkm 320 1300 2500 2500 5000comes first(mi) (200)

8-5INITIAL EVERYmonth 1 3 6 6 12ITEM ROUTINEWhicheverkm 320 1300 2500 2500 5000comes first(mi) (200) (800) (1600) (1600) (3200)hours 20 80 160 160 320

8-6wIndicates a potential hazard that could resultin serious injury or death.NOTE:8 Recommended brake fluid: DOT 48 Brake fluid replacement:9 When dis

EBU08070Panel removal and installation1. Panel AThe panel illustrated needs to be removed toperform some of the maintenance described inthis chapter.R

1. Bolt (× 2)To install1. Place the panel in the original position, andthen install the quick fastener screw andthe bolts.1. Projection (× 2) 2. Slot

EBU13932Engine oil and oil filter elementThe engine oil level should be checked beforeeach ride. In addition, the oil must be changedand the oil filte

4. If the engine oil is below the minimum levelmark, add sufficient oil of the recommend-ed type through the engine oil tank fillerhole to raise it to

8-114. Remove the engine oil filler cap and thecrankcase engine oil drain bolt.1. Crankcase engine oil drain bolt5. Remove the engine oil tank filler

NOTE:Skip steps 7–10 if the oil filter element is notbeing replaced.7. Remove the oil filter element cover byremoving the bolts, and then remove theoi

1-3rtyqWARNINGNEVER ride as apassenger.Passengers can cause a loss of control,resulting in SEVEREINJURY or DEATH.5FE-2151H-405FE-2151H-01ePREMIUM

8-1311. Install the crankcase engine oil drain boltand the engine oil tank drain bolt, and thentighten them to the specified torques.12. Pour the spec

cC8 In order to prevent clutch slippage (sincethe engine oil also lubricates the clutch),do not mix any chemical additives. Do notuse oils with a dies

8-15EBU10151Cooling system1. Check the coolant level in the coolantreservoir when the engine is cold as thecoolant level will vary with engine tempera

EBU13940Changing the coolant 1. Place the ATV on a level surface.2. Remove panel A. (See page 8-7 for panelremoval and installation procedures.)3. Pla

4. Remove the radiator cap.1. Radiator cap5. Remove the coolant reservoir by removingthe bolts.6. Remove the coolant reservoir cap, andthen turn the c

8-189. Replace the coolant drain bolt washer if itis damaged, install the coolant drain bolt,and then tighten it to the specified torque.10. Pour the

13. Start the engine and let it idle for severalminutes. Stop the engine, and then checkthe coolant level in the radiator. If it is low,add more coola

8-20POTENTIAL HAZARDImproper handling of gasoline.WHAT CAN HAPPENGasoline can catch fire and you could beburned.HOW TO AVOID THE HAZARDAlways turn off

4. Pull the panel backward, and then removethe panel.5. Install the fuel tank cap by turning it clock-wise.6. Remove the bolt, lift the rear of the fu

8. Use the spark plug wrench in the owner’stool kit to remove the spark plug as shown.1. Spark plug wrenchInspectionThe spark plug is an important eng

2-1EBU13381AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.An ATV handles differently from other vehicles including motorcycles and cars. A collis

Installation1. Measure the electrode gap with a wirethickness gauge and, if necessary, adjustthe gap to specification.a. Spark plug gap2. Clean the su

4. Install the spark plug cap.cCDo not use any tools to remove or install thespark plug cap, otherwise the ignition coilcoupler may be damaged. The sp

EBU13961Air filter element cleaningNOTE:There is a check hose at the bottom of the air fil-ter case. If dust or water collects in this hose,empty the

8-261. Wing bolt 2. Air filter element4. Remove the air filter element from itsframe.1. Air filter element 2. Frame5. Wash the air filter element gent

8-278. Apply Yamaha foam air filter oil or otherquality foam air filter oil to the air filter ele-ment.NOTE:The air filter element should be wet but n

8-28EBU13633Spark arrester cleaningSelect a well-ventilated area free of combustiblematerials and make sure the exhaust and muf-fler are cool.1. Remov

4. Insert the tailpipe into the muffler and alignthe bolt holes.5. Install the bolt and tighten it.6. Remove the purging bolt.1. Purging bolt7. Start

EBU02960Carburetor adjustmentThe carburetor is a vital part of the engine andrequires very sophisticated adjustment. Mostadjusting should be left to a

EBU13970Idle speed adjustmentA special tester is needed to check the enginer/min on this model.Therefore, take the ATV to a Yamaha dealer tohave the i

EBU03070Throttle lever adjustmentNOTE:Adjust the engine idling speed before adjustingthe throttle lever free play.1. Loosen the locknut.2. Turn the ad

2-28 Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lotsand streets.8 Never operate an ATV on any public

NOTE:The wheels need to be removed to inspect thebrake pads. (See page 8-51–8-52 for wheelremoval and installation procedures.)EBU13990Rear brake pad

8-34EBU16070Brake fluid level inspectionInsufficient brake fluid may let air enter thebrake system, possibly causing the brakes tobecome ineffective.B

8-35NOTE:8 To access the rear brake fluid reservoir cap,remove the seat (see page 4-13), remove therear brake fluid reservoir bracket bolt, andthen pu

8 Use only the designated quality brake fluid,otherwise, the rubber seals may deteriorate,causing leakage and poor brake performance.8 Refill with the

EBU11870Front brake lever free playThe front brake lever should have a free play ofzero mm (zero in) at the lever end. If not, have aYamaha dealer che

EBU11910Brake pedal height adjustmentThe top of the brake pedal should be positioned11.7 mm (0.46 in) below the top of the footrest.If not, have a Yam

8-39EBU14000Parking brake adjustmentParking brake adjustment may be required if theparking brake does not hold properly. The cablelength “A” should be

5. Screw in the adjusting bolt at the rearbrake caliper by hand until it feels tight,then screw it out 1/8 turn. Tighten the lock-nut to the specified

EBU08330Adjusting the rear brake light switchThe rear brake light switch, which is activated bythe brake pedal and brake lever, is properlyadjusted wh

If the specified free play cannot be obtained,proceed with the following steps.2. Turn the adjusting nut at the clutch lever indirection a to loosen t

2-38 Always follow proper procedures for turning as described in this manual. Practice turning at lowspeeds before attempting to turn at faster speeds

EBU11440Drive chain slack checkNOTE:Move the ATV back and forth and find the tight-est position of the drive chain. Check and/oradjust the chain slack

EBU15752Adjusting the drive chain slack1. Loosen the rear axle pinch bolts.2. Insert a rod of a diameter of 8 mm and alength of 10 cm into one of the

5. Tighten the rear axle pinch bolts in theorder shown to the specified torque.EBU08050Lubricating the drive chainThe drive chain must be cleaned and

1. Clean the drive chain with kerosene and asmall soft brush.cCTo prevent damaging the O-rings, do notclean the drive chain with steam cleaners,high-p

EBU03560Cable inspection and lubrication Lubricate the inner cables and the cable ends. Ifthe cables do not operate smoothly, ask aYamaha dealer to re

EBU14020Brake pedal, brake lever and clutch leverlubricationLubricate the pivoting parts.8-48Recommended lubricant:Lithium-soap-based grease (all-purp

EBU10180Front upper and lower arm pivot lubricationLubricate the upper and lower arm pivots.1. Upper grease nipple 2. Lower grease nipple (×2)1. Upper

8-50EBU10190Rear arm pivot lubricationLubricate the rear arm pivot.Recommended lubricant:Lithium-soap-based grease 5TG-9-12-3 5/13/05 4:13 PM Page 8

EBU11120Wheel removal1. Loosen the wheel nuts.2. Elevate the ATV and place a suitable standunder the frame.3. Remove the nuts from the wheel.4. Remove

8-52EBU07390Wheel installationWhen installing the wheel, reverse the removalprocedure.NOTE:The arrow mark on the tire must pointtoward the rotating d

2-48 Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling,use the proper gear and maintain a steady spe

EBU03800BatteryThis machine is equipped with a sealed-typebattery. Therefore it is not necessary to checkthe electrolyte or add distilled water in the

EBU03850Battery maintenance1. When the machine is not used for a monthor longer, remove the battery and store it ina cool, dark place. Completely rech

EBU03900Fuse replacement1. The fuse case is located under the seat.2. If the fuse is blown, turn off the main switchand install a new fuse of the spec

EBU14040Replacing a headlight bulbIf a headlight bulb burns out, replace it as fol-lows.1. Remove the headlight assembly by remov-ing the bolts.1. Hea

4. Push the headlight bulb holder in and turnit counterclockwise to remove.1. Headlight bulb holder5. Remove the defective bulb and replace itwith a n

1. Do not touch the glass part of the bulb.cCDo not touch the glass part of the headlightbulb to keep it free from oil, otherwise thetransparency of t

EBU14050Headlight beam adjustmentcCIt is advisable to have a Yamaha dealer makethis adjustment.To raise the beam, turn the adjusting bolt indirection

EBU04120TroubleshootingAlthough Yamaha machines receive a rigidinspection before shipment from the factory,trouble may occur during operation. Any pro

8-61EBU08061Troubleshooting chartsStarting problems or poor engine performance2. CompressionUse the electricstarter to see if thereis compression.3.

8-62Engine overheatingNOTE:If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it ischanged to the rec

2-58 Always use the size and type of tires specified in this manual.8 Always maintain proper tire pressure as described in this manual.8 Never modify

EBU04170CLEANING AND STORAGEA. CLEANINGFrequent, thorough cleaning of your machinewill not only enhance its appearance but willimprove its general per

7. Clean the seat with a vinyl upholsterycleaner to keep the cover pliable andglossy.8. Automotive type wax may be applied to allpainted and chrome pl

EBU05250B. STORAGELong term storage (60 days or more) of yourmachine will require some preventive proce-dures to guard against deterioration. After th

8. Remove the battery and charge it. Store itin a dry place and recharge it once amonth. Do not store the battery in anexcessively warm or cold place

EBU04280SPECIFICATIONS10-1Model YFZ450VDimension:Overall length 1,840 mm ( 72.4 in)Overall width 1,170 mm ( 46.1 in)Overall height 1,090 mm ( 42.9

10-2Model YFZ450VEngine oil:TypeRecommended engine oil classification: API Service SE, SF, SG type or highercCIn order to prevent clutch slippage (sin

10-3Model YFZ450VCooling system:Radiator capacity (Including all routes) 1.30 L (1.14 Imp qt, 1.37 US qt)Coolant reservoir capacity (Up to the maximum

10-4Model YFZ450VTransmission:Primary reduction system Spur gearPrimary reduction ratio 62/22 (2.818)Secondary reduction system Chain driveSecondary r

10-5Model YFZ450VBrake:Front brake type Dual disc brakeoperation Right hand operationRear brake type Single disc brakeoperation Right foot operationSu

10-6Model YFZ450VBulb voltage, wattage × quantity:Headlight 12V, 30W/30W × 2Tail/brake light LEDIndicator/warning lightNeutral 12V, 1.7W × 1Coolant te

2-6POTENTIAL HAZARDImproper handling of gasoline.WHAT CAN HAPPENGasoline can catch fire and you could beburned.HOW TO AVOID THE HAZARDAlways turn off

EBU13640NOISE REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The remova

12-1EBU15740MAINTENANCE RECORDCopies of work orders and/or receipts for parts you purchase and install will be required to documentmaintenance done in

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EEBU04360wIndicates a potential hazard that could resultin serious injury or death. 5TG-9-12-3 5/13/05 4:13 PM Page 14-3

EBU13710 5TG-9-12-3 5/13/05 4:13 PM Page 14-5

PRINTED IN JAPAN2005.5-4.9x1 !(E)Improper ATV use can result in SEVERE INJURY or DEATH.qWARNINGALWAYS USEAN APPROVEDHELMET ANDPROTECTIVE GEARNEVER USE

Dear New Yamaha ATV Owner:CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased a qualityYamaha product that, with proper use and

2-7POTENTIAL HAZARDStarting or running the engine in a closedarea.WHAT CAN HAPPENExhaust fumes are poisonous and maycause loss of consciousness and de

NO POSTAGENECESSARYIF MAILEDIN THEUNITED STATESFIRST CLASS PERMIT NO. 4CYPRESS, CAPOSTAGE WILL BE PAID BY ADDRESSEEYAMAHA MOTOR CORPORATION U.S.A.P.O

5TG-9-12 hyoshi 5/12/05 3:16 PM Page 2

3-1EBU003201. Spark arrester 12. Tail/brake light2. Seat 13. Coolant reservoir3. Fuel tank cap 14. Shift pedal4. Radiator cap 15. Engine oil tank5. Oi

EBU06000Identification number recordsRecord the key identification number, vehicleidentification number and model label informa-tion in the spaces pro

EBU00360Vehicle identification numberThe vehicle identification number is stampedinto the frame.1. Vehicle identification numberNOTE:The vehicle ident

EBU00390CONTROL FUNCTIONSwIndicates a potential hazard that could resultin serious injury or death.EBU00420Main switchFunctions of the respective swit

EBU08020Indicator and warning lights1. Neutral indicator light “N”2. Coolant temperature warning light “”EBU06030Neutral indicator light “N”This indic

cC8 The engine may overheat if the ATV isoverloaded. If this happens, reduce theload to specification.8 Restart after making sure that the light isoff

EBU00530Handlebar switches1. Light switch “LIGHTS”2. Engine stop switch “ENG. STOP”3. Start switch “START”EBU13741Light switch “LIGHTS”Set the switch

EBU00620Throttle leverOnce the engine is running, movement of thethrottle lever will increase the engine speed.Regulate the speed of the machine by va

EBU11590Speed limiterThe speed limiter keeps the throttle from fullyopening, even when the throttle lever is pushedto the maximum. Turning in the adju

EBU00690Clutch leverThe clutch lever is located on the left handlebarand the ignition circuit cut-off system is incorpo-rated in the clutch lever hold

EBU13320INTRODUCTIONCongratulations on your purchase of the Yamaha YFZ450V. It represents the result of many years ofYamaha experience in the producti

The brake lever is equipped with a positionadjusting bolt. To adjust the distance betweenthe brake lever and the handlebar grip, hold thelever away fr

EBU13870Parking brake leverUse the parking brake when you have to startthe engine or park the machine, especially on aslope. To apply the parking brak

EBU00820Shift pedalThis machine is equipped with a constant-mesh5-speed transmission. The shift pedal is locatedon the left side of the engine and is

EBU00920Fuel tank capRemove the fuel tank cap by turning it counter-clockwise.1. Fuel tank capEBU00930Fuel cockThe fuel cock supplies fuel from the fu

EBU00950Starter (choke) “1”Starting a cold engine requires a richer air-fuelmixture. A separate starter circuit supplies thismixture.Move in direction

EBU16020SeatTo remove the seat, insert your hand betweenthe rear of the seat and the rear fender, pull theseat lock lever, and then pull up the seat a

EBU13882Front shock absorber adjustmentThe spring preload, rebound damping and com-pression damping forces of the front shockabsorbers can be adjusted

NOTE:A special wrench can be obtained at a Yamahadealer to make this adjustment.3. The length of the spring (installed) changes1.5 mm (0.06 in) per tu

Adjust the rebound damping force as follows.Turn the rebound damping force adjusting screwin direction a to increase the rebound dampingforce and in d

cCNever turn an adjusting mechanism beyondthe minimum and maximum settings.NOTE:Although the total number of clicks of a dampingforce adjusting mechan

EBU08010IMPORTANT MANUAL INFORMATIONFAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-OUS INJURY OR DEATH.Particularly import

EBU13891Rear shock absorber adjustmentThe spring preload, rebound damping and com-pression damping forces of the rear shockabsorber can be adjusted to

3. Disconnect the hose, and then remove theair filter case by removing the bolts.1. Hose1. Bolt (× 4) 2. Air filter case4-19 5TG-9-12-1 4/30/05 11:15

4. Loosen the locknut.5. Turn the adjusting nut in direction a toincrease the spring preload and in directionb to decrease the spring preload.1. Sprin

cCAlways tighten the locknut against theadjusting nut and tighten it to the specifiedtorque.8. Place the air filter case in the original posi-tion, co

Adjust the compression damping force as fol-lows.1. Remove the seat. (See page 4-13 for seatremoval and installation procedures.)2. Turn the compressi

EBU01120wIndicates a potential hazard that could resultin serious injury or death.4-23POTENTIAL HAZARDSuspension components become hot dur-ing operati

5-1PRE-OPERATION CHECKSBefore using this machine, check the following points:ITEM ROUTINE PAGEFront brake9 Check operation, free play, fluid level and

5-2POTENTIAL HAZARDFailure to inspect the ATV before operat-ing.Failure to properly maintain the ATV.WHAT CAN HAPPENIncreases the possibility of an ac

EBU11660Front and rear brakesBrake lever and brake pedal8 Check that there is no free play in the brakelever. If there is free play, have a Yamahadeal

5-4EBU15130FuelMake sure there is sufficient gasoline in thetank.cCUse only unleaded gasoline. The use of lead-ed gasoline will cause severe damage to

EBU15000IMPORTANT NOTICEThis ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operatethis ATV on any public street,

Your Yamaha engine has been designed to usepremium unleaded gasoline with a pump octanenumber ([R+M]/2) of 91 or higher, or researchoctane number of 9

EBU10842Engine oilMake sure the engine oil is at the specified level.Add oil as necessary. (See page 8-9.)cC8 In order to prevent clutch slippage (sin

EBU12530CoolantCheck the coolant level in the coolant reservoirwhen the engine is cold. (The coolant level willvary with engine temperature.) The cool

EBU04980ChainCheck the general condition of the chain andcheck the chain slack before every ride.Lubricate and adjust the chain as necessary.(See page

EBU01590How to measure tire pressureUse the low-pressure tire gauge.NOTE:The low-pressure tire gauge is included as stan-dard equipment. Make two meas

1. Low-pressure tire gaugeEBU01600Tire wear limitWhen the tire groove decreases to 3 mm (0.12in) due to wear, replace the tire.a. Tire wear limit5-10a

EBU11620Fittings and fastenersAlways check the tightness of chassis fittingsand fasteners before a ride. Take the machineto a Yamaha dealer or refer t

EBU01610OPERATIONwIndicates a potential hazard that could resultin serious injury or death.EBU13911Starting a cold engine1. Set the parking brake.2. T

NOTE:This model is equipped with an ignition circuitcut-off system.The engine can be started under the followingconditions.8 When the transmission is

NOTE:If the engine fails to start, release the startswitch, then push it again. Pause a few secondsbefore the next attempt. Each cranking shouldbe as

EBU00140wIndicates a potential hazard that could resultin serious injury or death.CONTENTSLOCATION OF THE WARNING ANDSPECIFICATION LABELS ...

EBU01800Starting a warm engineTo start a warm engine, refer to the “Starting acold engine” section. The starter (choke) shouldnot be used. The throttl

cC8 Do not coast for long periods with theengine off, and do not tow the machine along distance. Even in neutral position, thetransmission is only pro

EBU14190To start out and accelerate:1. Release the throttle lever, and then releasethe parking brake.cCAlways close the throttle while shiftinggears.

EBU02070To decelerate:When slowing down or stopping, release thethrottle and apply the brakes smoothly andevenly. As you slow down, shift to a lower g

Each full throttle acceleration sequence shouldbe followed with a substantial rest period for theengine by cruising at lower r/min so the enginecan ri

EBU14200Parking on a slope1. Bring the machine to a stop by applying thefront brake.2. With the front and rear brake applied, pullthe clutch lever, sh

EBU02210Accessories and loadingEBU02220AccessoriesAccessories can affect the handling and controlof your ATV. Keep the following in mind whenconsideri

EBU05840LoadingAs originally equipped, this ATV is not designedto carry cargo or tow a trailer. If you choose toadd accessories so that you can carry

EBU13552wIndicates a potential hazard that could resultin serious injury or death.6-12POTENTIAL HAZARDOverloading this ATV or carrying or tow-ing carg

Riding Your ATV77-1 5TG-9-12-2 5/12/05 4:05 PM Page 7-1

PRE-OPERATION CHECKS ... 5-1Front and rear brakes ... 5-3Fuel ...

GETTING TO KNOW YOUR ATVThis ATV is intended for recreational use byexperienced operators only.Even though you are an experienced operator ofall other

7-4RIDE WITH CARE AND GOOD JUDGEMENTGet training if you are inexperienced.Beginners should get training from a certifiedinstructor.Become familiar wit

7-5Not recommended for children under 16years of age.POTENTIAL HAZARDFailure to follow the age recommendationsfor this ATV.WHAT CAN HAPPENUse by child

7-6This ATV is designed to carry operator only -passengers prohibited.POTENTIAL HAZARDCarrying a passenger on this ATV.WHAT CAN HAPPENGreatly reduces

Apparel7-7POTENTIAL HAZARDOperating this ATV without wearing anapproved motorcycle helmet, eye protec-tion and protective clothing.WHAT CAN HAPPENOper

7-8Do not operate after consuming alcohol ordrugs.Operator’s performance capability is reduced bythe influence of alcohol or drugs.POTENTIAL HAZARDOpe

7-9Pre-operation checksAlways perform the pre-operation checks listedon page 5-1 before riding for safety and propercare of the ATV.POTENTIAL HAZARDFa

wIndicates a potential hazard that could resultin serious injury or death.Do not operate at speeds too fast for yourskills or the conditions.Speed lim

Loading and accessoriesAs originally equipped, this ATV is not designedto carry cargo or tow a trailer. If you choose toadd accessories so that you ca

7-12During operationAlways keep your feet on the footboards duringoperation. Otherwise your feet may contact therear wheels.POTENTIAL HAZARDRemoving h

PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1Owner’s manual and tool kit ...8-1Periodic maintenance chart

7-13Avoid wheelies and jumping. You may lose con-trol of the ATV or overturn.POTENTIAL HAZARDAttempting wheelies, jumps, and otherstunts.WHAT CAN HAPP

7-14ModificationsPOTENTIAL HAZARDOperating this ATV with improper modifi-cations.WHAT CAN HAPPENImproper installation of accessories ormodification of

Exhaust systemThe exhaust system on the ATV is very hot dur-ing and following operation. To prevent burns,avoid touching the exhaust system. Park theA

7-16BE CAREFUL WHERE YOU RIDEThis ATV is designed for off-road use only.Riding on paved surfaces can cause loss of con-trol.POTENTIAL HAZARDOperating

7-17Do not ride on any public road, street, or high-way.Riding on public roads can result in collisionswith other vehicles.POTENTIAL HAZARDOperating t

7-18Know the terrain where you ride. Ride cautiouslyin unfamiliar areas. Stay alert for holes, rocks,or roots in the terrain, and other hidden haz-ard

7-19POTENTIAL HAZARDFailure to use extra care when operatingon excessively rough, slippery or looseterrain.WHAT CAN HAPPENCould cause loss of traction

7-20When riding in an area where you might noteasily be seen, such as desert terrain, mount acaution flag on the ATV. DO NOT use the flagpole bracket

7-21Select a large, flat area off-road to becomefamiliar with your ATV. Make sure that this areais free of obstacles and other riders. You shouldpract

cCDo not shift gears without releasing thethrottle. Damage to the engine or drive trainmay occur.When slowing down or stopping, release thethrottle an

CLEANING AND STORAGE ... 9-1A. CLEANING ... 9-1B. STORAGE ... 9-3SP

7-23TURNING YOUR ATVTo achieve maximum traction while riding off-road, the two rear wheels are mounted solidlyon one axle and turn together at the sam

7-24This procedure should be practiced at slowspeed many times in a large off-road area withno obstacles. If an incorrect technique is used,your ATV m

7-25CLIMBING UPHILLUse proper riding techniques to avoid vehicleoverturns on hills. Be sure that you can maneu-ver your ATV well on flat ground before

7-26POTENTIAL HAZARDClimbing hills improperly.WHAT CAN HAPPENCould cause loss of control or cause theATV to overturn.HOW TO AVOID THE HAZARDAlways fol

7-27If you are climbing a hill and you find that youhave not properly judged your ability to make itto the top, you should turn the ATV around whileyo

If your ATV has stalled or stopped and youbelieve you can continue up the hill, restart care-fully to make sure you do not lift the front wheelswhich

7-29When fully stopped, apply the rearbrake as well, and then lock the parkingbrake.Dismount on uphill side or to a side ifpointed straight uphill. Tu

7-30RIDING DOWNHILLWhen riding your ATV downhill, shift your weightas far to the rear and uphill side of the ATV aspossible. Move back on the seat and

7-31 5TG-9-12-2 5/12/05 4:05 PM Page 7-31

7-32CROSSING A SLOPETraversing a sloping surface on your ATVrequires you to properly position your weight tomaintain proper balance. Be sure that you