CCS-100 Cruise Control Installation: 2000 Road Star December 2, 2010 By Scott Anderson Introduction The following is a summary of the information requ
SW7 ON Selects “coil” as the source of timing pulses Jumper (next to the DIP switches) must be “open” to select manual transmission. Pull the jumper o
4. Mount the vacuum canister sot that the vacuum line is facing toward you.
5. Mount the servo unit as seen in the left hand side. Re install the right hand side cover. Use cable ties and metal strapping to hold servo. It is
Vacuum line connections 1. Run the vacuum hose to the intake. If you still have the factory AIS system installed move the check valve to the in
Servo Cable Installation: 1. Route the servo cable along the right side. Then under the frame to the left side right before the middle motor mount b
Throttle connection 1. First remove the carburetor from the intake. Remove choke knob and fuel lines. Disconnect the heater unit wires and the throttl
2. Connect the beaded chain to the short “throttle wire loop”. Note: Use a scratch awl or small screwdriver to open up the bead chain couplers – they
and 4 stroke engines. I repair and or build computers, cell phones and home appliances. I also have done industrial electrical and electronics work.
NOTES: Make sure there is no binding or interference between the throttle wire loop and the throttle cable. The throttle cable guide is only des
Wiring to the rear fender, Brake light Purple to Yellow. I ran the control pad power supply off the tail lights. I have a Tour-pak on my Road Star
In the newer 2004-2010 Road Stars and Roadliners/Straoliner the brake light is led so you will need a simple mod for that also. Put the Diode and the
3. Be sure all wiring, servo cable, and vacuum lines are secured. Be sure the beaded chain and loop do not rub on any wiring, vacuum lines, etc. 4. Re
Here are a few links you may look over where other model motorcycles have installed the CCS-100 and the Rostra cruise control. Rostra kits are going
Schematic diagram of the CCS-100 cruise control system, based on the installation manual: This is the basic wiring diagram of the system. The VSS w
2000 Road Star Wiring Diagram. Installation steps: Print, scan and enlarge wiring diagram. Read the install manual a few times so to know ab
Connect the short “throttle wire loop” to the servo cable, using the beaded chain. I used 5 links. Connect the cable mounting bracket to the pull
Control pad Gray wire is for backlighting of the keypad. In a car, you would connect this wire to the instrument lighting dimmer circuit. I just spl
A look from the bottom of the home made bracket and where I bolted it to.
Front view of switch. The key pad lights are bright so I may put a small ¼ watt resistor inline to deal with the issue. 5. Install the control pa
Cut the mounting tab off for the relay’s on right side. Mount the Servo Unit and vacuum canister 1. Remove the bracket from the servo unit 2. Set th
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