Yamaha ROAD STAR S Installationshandbuch

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CCS-100 Cruise Control Installation: 2000 Road Star
December 2, 2010
By Scott Anderson
Introduction
The following is a summary of the information required to install a CCS-100 cruise
control system on a 2000 Yamaha Road Star. This information is provided for reference
only, and is not intended to replace the CCS-100 Installation Manual. If installing this
system on another model year Road Star, consult the appropriate Yamaha Road Star
service manual and verify all electrical connections.
This document is not intended to be a training course on how to install automotive
cruise controls on motorcycles. It is intended to be a supplement to the CCS-100
Installation Manual, for those persons that choose to install the CCS-100 cruise
control system on their motorcycle. Persons using this document, or any part thereof,
must accept full responsibility for their own actions in regard to the installation, and
subsequent operation of the motorcycle with the installed cruise control system.
In providing this information, I am assuming the reader is technically competent to do an
installation such as this, and has a basic understanding of the Yamaha Road Star; such as
removing the fuel tank, 12V wiring, etc. It will be necessary for the installer to fabricate
(or purchase from Murphs') a bracket for the keypad, mount the servo unit, mount the
vacuum canister, make electrical connections, as well as throttle and vacuum
connections.
I suggest you read this entire document, and become thoroughly familiar with the manual
before you proceed. Once you know what you need to do, the CCS-100 is not that
difficult to install. Everything that follows is based on the installation I did on my 2000
Road Star. I spent a lot of time just looking at different ways to mount the components,
and the instructions below should work just fine for the majority of installations.
You are welcome to use any or all of my ideas as you see fit. This is the way I did it on
my 2000 Road Star, and it works well. There are, no doubt, other ways to do the
installation and still end up with a safe and functional cruise control installation.
About the Author: I have worked as a Researcher & Designer of specialized conveyor
systems. I have fabricated specialized conveyor systems from 8 pound to 40 ton
machines. I spent 21 years working in blue print reading CAD designs of systems from
ground up to the fabrication, welding, electrical wiring, fluid hydraulics, pneumatics,
computer software to run the machines, to shipping and installing systems. I did own my
own company working on automotive repair for 8 years. I also work on small engines
from 2 stroke engine to 4 stroke gas engines. Weed eaters, lawn mowers, boat engines,
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Inhaltsverzeichnis

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CCS-100 Cruise Control Installation: 2000 Road Star December 2, 2010 By Scott Anderson Introduction The following is a summary of the information requ

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SW7 ON Selects “coil” as the source of timing pulses Jumper (next to the DIP switches) must be “open” to select manual transmission. Pull the jumper o

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4. Mount the vacuum canister sot that the vacuum line is facing toward you.

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5. Mount the servo unit as seen in the left hand side. Re install the right hand side cover. Use cable ties and metal strapping to hold servo. It is

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Vacuum line connections 1. Run the vacuum hose to the intake. If you still have the factory AIS system installed move the check valve to the in

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Servo Cable Installation: 1. Route the servo cable along the right side. Then under the frame to the left side right before the middle motor mount b

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Throttle connection 1. First remove the carburetor from the intake. Remove choke knob and fuel lines. Disconnect the heater unit wires and the throttl

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2. Connect the beaded chain to the short “throttle wire loop”. Note: Use a scratch awl or small screwdriver to open up the bead chain couplers – they

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and 4 stroke engines. I repair and or build computers, cell phones and home appliances. I also have done industrial electrical and electronics work.

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NOTES: Make sure there is no binding or interference between the throttle wire loop and the throttle cable. The throttle cable guide is only des

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Wiring to the rear fender, Brake light Purple to Yellow. I ran the control pad power supply off the tail lights. I have a Tour-pak on my Road Star

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In the newer 2004-2010 Road Stars and Roadliners/Straoliner the brake light is led so you will need a simple mod for that also. Put the Diode and the

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3. Be sure all wiring, servo cable, and vacuum lines are secured. Be sure the beaded chain and loop do not rub on any wiring, vacuum lines, etc. 4. Re

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Here are a few links you may look over where other model motorcycles have installed the CCS-100 and the Rostra cruise control. Rostra kits are going

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Schematic diagram of the CCS-100 cruise control system, based on the installation manual: This is the basic wiring diagram of the system. The VSS w

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2000 Road Star Wiring Diagram. Installation steps: Print, scan and enlarge wiring diagram. Read the install manual a few times so to know ab

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Connect the short “throttle wire loop” to the servo cable, using the beaded chain. I used 5 links. Connect the cable mounting bracket to the pull

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Control pad Gray wire is for backlighting of the keypad. In a car, you would connect this wire to the instrument lighting dimmer circuit. I just spl

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A look from the bottom of the home made bracket and where I bolted it to.

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Front view of switch. The key pad lights are bright so I may put a small ¼ watt resistor inline to deal with the issue. 5. Install the control pa

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Cut the mounting tab off for the relay’s on right side. Mount the Servo Unit and vacuum canister 1. Remove the bracket from the servo unit 2. Set th

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